Chlor-Alkali Bipolar electrolyzer

Chlor-Alkali Bipolar electrolyzer

Chlor-Alkali Bipolar electrolyzer is the core equipment of chlor-alkali plant, which is mainly to produce caustic soda and chlorine gas and provide raw materials for basic chemical industry which is used in the manufacture of building plate pipe, plastic pipe, plastic film, organic chemicals, paper, soap, glass, chemical fiber and other fields.

BLUESTAR / REWINZ focus on chlor-alkali integrated equipment and electrolytic energy-saving technology, which provide clients with global leading technology and service of chlor-alkali plant, upstream & downstream equipment solutions and EPC project.

Chlor-Alkali Bipolar electrolyzer

The Chlor-Alkali industry is an essential part of modern manufacturing and production processes. From producing chlorine and caustic soda to manufacturing paper, textiles, and plastics, Chlor-Alkali processes have been at the core of countless industries for decades. But as industry demands increase and sustainability becomes a top priority, there is a need for more efficient and eco-friendly technologies.

 

Enter the Chlor-Alkali Bipolar Electrolyzer – the latest innovation in Chlor-Alkali technology. With a unique and patented design, the Bipolar Electrolyzer is revolutionizing Chlor-Alkali processes, offering significant improvements in efficiency, productivity, and sustainability.

 

The Chlor-Alkali Bipolar Electrolyzer’s innovative design features an ultra-thin electrode gap, reducing energy consumption by up to 30% compared to conventional electrolyzers. This means lower operating costs and a more sustainable production process.

 

In addition to its energy-saving features, the Chlor-Alkali Bipolar Electrolyzer boasts exceptional performance and durability. The unique electrode design ensures a high current density and a uniform current distribution, resulting in improved productivity and product quality. The Bipolar Electrolyzer is also designed with ease of maintenance in mind, with a modular design that allows for easy access to components and quick replacement of parts.

 

The Chlor-Alkali Bipolar Electrolyzer is the ideal solution for businesses looking to improve their environmental footprint and reduce operating costs. With its innovative design, exceptional performance, and ease of maintenance, the Chlor-Alkali Bipolar Electrolyzer is the future of Chlor-Alkali technology.

At our company, we pride ourselves on being at the forefront of technological innovation. Our Chlor-Alkali Bipolar Electrolyzer is the result of years of research and development, and we are committed to delivering the highest quality and most advanced Chlor-Alkali solutions to our customers.

 

Contact us today to learn more about how the Chlor-Alkali Bipolar Electrolyzer can improve your industrial processes and enhance your sustainability efforts.

 

Detailed description of our Chlor-Alkali bipolar electrolyzer:

A cell unit is composed of anode, cathode, ion-exchange membrane, cell frame and busbar etc, each chlor-alkali bipolar electrolyzer is composed of several cells in series. Anode made from titanium mesh, in order to prolong the life time of the electrode and improve the efficiency of the electrolysis, anode mesh is coated with ruthenium, iridium and other oxide coating; cathode is made from nickel mesh, coated with ruthenium and other oxide coating; Ion-exchange membrane is divided bipolar electrolyzer into the anode compartment and cathode compartment. Nickel material used for manufacturing bipolar electrolyzer is from Nippon Yakin Kogyo Co. (Japan), Ltd. and ThyssenKrupp (Germany), titanium is from Allegheny Technologies (United States) and Nippon Steel Corporation (Japan).

 

Technology advantage of Chlor-Alkali bipolar electrolyzer

BLUESTAR’s independently developed Chlor-Alkali bipolar electrolyzer have five characteristics. The operation parameters reach the global advanced level, run stable in current density 6.0kA/m2, power consumption will be lower than 2000kWh/t-NaOH 100% basis.

BLUESTAR has the world’s advanced production lines. At present, the annual production capacity of chlor-alkali bipolar electrolyzer and electrode is 3 million tons and 5 million tons respectively.

Five characteristics of our Chlor-Alkali bipolar electrolyzer:

Five characteristics of our Chlor-Alkali bipolar electrolyzer:

– Brine concentration uniformly sufficient gas-liquid separation
– Excellent zero-gap structure
– Ti-Pd alloy anode sealing surface
– Advanced electrode technology
– Easy installation and maintenance

Advantages of Chlor-Alkali bipolar electrolyzer:

Advantages of Chlor-Alkali bipolar electrolyzer:

– High current density
– Increased capacity
– Decreased power consumption
– Cost-saving
– Simple process of start-up and shut-down
– Short re-start period
– Operating steadily for a comparatively longer period.

As a world-leading electrolysis technology supplier, BLUESTAR / REWINZ is capable of providing our customers with engineering design, consulting and management services of all processes including primary brine, secondary brine, electrolyte circulation, de-chlorination, chlorine and hydrogen treatment, hydrochloric acid synthesis, caustic evaporation and flaking, transformer/rectifier and DCS controlling.

We can provide you with downstream products such as VCM, PVC, PAC, TDI, PO calcium hypochlorite, epoxy chloropropane (ECH), chloride methane, chloronitrobenzene, sodium hypochlorite, etc.
For the above mentioned products, EPS services including basic design, detailed design, core equipment supply and training can also be provided.

Upgrading and updating bipolar electrolyzers

By using the latest energy-saving modifying technology, we have upgraded various types of electrolyzer.

The old equipment can be transported to China, and for the customer consideration, we also can do refurbishment on site.

7 million tons zero gap electrolyzers upgrading.

Your System Supplier for Complex Solutions

Whether it is components, systems or complete turnkey solutions “as a service”: Let our chlor-alkali and bulk material experts advise you on your challenges.